Information on recent developments, press releases and current events of interest to the Converting industry.


Heat transfer rolls from Webex offer precise heat transfer control

INNO-LOK® Pre-zipped Film - An Innovation in Zipped Packaging

Portable Moisture Meter for the Paper Industry

Complete Rotary Union Reconditioning Program

Glenro Offers New Capabilities Brochure

The Season for Static Electricity

Implementation on C.I. Flexotecnica Presses

Flexotecnica's Tachýs

Water-Cooler UV Curing System Ideal for Metal Decorating on Flat Sheets

Model BSP-901 NIR or RF Moisture Control System

New Glenro Fume Oxidizer Efficiently Destroys Multiple VOCs

Control Module Takes Guesswork Out of Static Control

Pick and Place Air Feed with printer for chipboard or corrugated sheets

Bag Palletizer uses newest technology

Full Pallet Transfer Control Gives Full Support

Pneumatic Waste Removal Systems
By Jeffrey C. Damour


The Origin and Cure of Wrinkles in a Running Web
By Adam C. Bell, ScD - Yorkshire Industries


Tension Control 101
By John Volpe, Dover Flexo Electronics Inc. project engineer


Important Web Tension Terms

Typical Running Tensions

 Some important Web Tension terms: 

Converting: The processing of a web material from one form to another. Converting processes include calendaring, coating, die cutting, embossing, laminating, printing, punching, sheeting, slitting, treating, winding and unwinding. 

Core: A hollow tube, often of fiber, plastic or metal, upon which a roll is wound. 

Core shaft: A mandrel upon which rolls are wound 

Dancer: A moving roller sensor used for feedback control of web tension 

Idler roller: A roller which is driven by the web rather than by an electric motor, belt or other external means 

Intermediate zone: An independent tension zone typically created between two driven nip points on a converting line 

Load Cell: An electronic sensor that measures force. On converting machinery, load cells under the ends of an undriven roller are often used to measure web tension. 

Nip: Two parallel rolls pressed together on converting machinery between which the web passes. 
 
Rewind Zone: A tension zone, typically on converting machinery, created between a driven nip roll or other tensioning point and the driven core onto which the web is wound. 

Roll: A web in wound roll form. This term is also used in the converting industry for rollers. 

Roller: A rotating cylinder used for web transport. Aliases include drums and rolls. 

Soft start feature:  A tension controller feature used in unwind zones; soft start causes the controller output to drop to a preset low level to prevent brake lockup when the machine starts; the feature is actuated automatically upon loss of tension below a preset trip point, by a change in machine speed, or by an external contact closure. 

Strain Gauge: A thin flat electrical transducer for measuring strain that is bonded to a body of interest. 

Substrate: The material composition of a web. 
Tension Transducer: A tension sensor and variation of a load cell specifically designed to measure exact web or filament tension in processing machinery. 

Taper tension feature: A means of decreasing web tension as roll diameter increases in a rewind zone; Taper tension helps produce a roll of better quality by eliminating telescoping, crushed cores, and overly tight or loose rolls. 

Tension Zone: A length of machine in which the web is under nominally the same tension, usually between driven rollers. 

Unwind Zone: A tension zone created between a driven roll or driven nip and the  core from which a roll is unwound. Tension is often created by torque applied to the unwind shaft by a pneumatic brake. 

Web: A long, thin, flexible structure.  Common web materials include paper, film, foil, nonwovens and textiles. 




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