Converting: The processing of a web material from one form to
another. Converting processes include calendaring, coating, die cutting,
embossing, laminating, printing, punching, sheeting, slitting, treating,
winding and unwinding.
Core: A hollow tube, often of fiber, plastic or metal, upon which
a roll is wound.
Core shaft: A mandrel upon which rolls are wound
Dancer: A moving roller sensor used for feedback control of web
tension
Idler roller: A roller which is driven by the web rather than
by an electric motor, belt or other external means
Intermediate zone: An independent tension zone typically created
between two driven nip points on a converting line
Load Cell: An electronic sensor that measures force. On converting
machinery, load cells under the ends of an undriven roller are often used
to measure web tension.
Nip: Two parallel rolls pressed together on converting machinery
between which the web passes.
Rewind Zone: A tension zone, typically on converting machinery,
created between a driven nip roll or other tensioning point and the driven
core onto which the web is wound.
Roll: A web in wound roll form. This term is also used in the
converting industry for rollers.
Roller: A rotating cylinder used for web transport. Aliases include
drums and rolls.
Soft start feature: A tension controller feature used in
unwind zones; soft start causes the controller output to drop to a preset
low level to prevent brake lockup when the machine starts; the feature
is actuated automatically upon loss of tension below a preset trip point,
by a change in machine speed, or by an external contact closure.
Strain Gauge: A thin flat electrical transducer for measuring
strain that is bonded to a body of interest.
Substrate: The material composition of a web.
Tension Transducer: A tension sensor and variation of a load cell specifically
designed to measure exact web or filament tension in processing machinery.
Taper tension feature: A means of decreasing web tension as roll
diameter increases in a rewind zone; Taper tension helps produce a roll
of better quality by eliminating telescoping, crushed cores, and overly
tight or loose rolls.
Tension Zone: A length of machine in which the web is under nominally
the same tension, usually between driven rollers.
Unwind Zone: A tension zone created between a driven roll or
driven nip and the core from which a roll is unwound. Tension is
often created by torque applied to the unwind shaft by a pneumatic brake.
Web: A long, thin, flexible structure. Common web materials
include paper, film, foil, nonwovens and textiles.